BottleOne is an affordable large capacity, STANDARD GRADE PET bottle with an integrated PET handle

What makes it so special is how this technology will impact your bottom line.

Are you using pinch grips or bale handles?
It’s time for a change.
  • The BottleOne handle is designed to be consumer friendly and easy to use
  • No ancillary equipment is required to apply or attach the handle
  • No handle inventory is required
  • All BottleOne product is 100% recyclable
  • Preforms can be manufactured with up to 100% recycled PET
  • BottleOne technology utilizes standard injection and reheat stretch blow molding equipment with no cycle time penalty
Are your large capacity bottles ePET or CoPET?
  • BottleOne technology utilizes standard PET resin, recycle code
  • Increased strength and durability of resin will allow for 10-15% light weighting of primary package, while minimizing secondary packaging
  • Preforms can be manufactured with up to 100% recycled PET
  • Helps CPG companies achieve their sustainability goals while benefiting the environment
  • BottleOne technology utilizes standard injection and reheat stretch blow molding equipment with no cycle time penalty

It’s just beautiful

That this patented technology could still have this much impact
on your ePET or CoPET business:

Production

  • Corrugated Savings
  • Corrugated Storage Savings
  • Potential Resin Savings
  • Increased Production Efficiency
  • Faster Run Times
  • Produce More in the Same Footprint
  • On Demand Manufacturing

Distribution

  • Better Distribution Efficiency
  • Increased Bottle Durability
  • Reduced Warehouse Space
  • Faster Truck Loading
  • Dock Door Efficiency
  • Optimizes Fleet Efficiency
  • Reduced Shipments/Emissions

Consumption

  • Improved Consumer Perception
  • Increased Retail Efficiency
  • Reduced Bottle Leaks
  • Increased Bottle Durability
  • Reduced Corrugate Handling
  • Reduced Corrugate Recycling
  • Reduced Corrugate Storage

Put profit back into your pocket

Migrating your container to BottleOne technology delivers a better product,
enables improved economics and reduces your carbon footprint.

Endlessly sustainable

Balancing economic, social and environmental sustainability factors in equal harmony.

Here is a fraction of the total sustainability savings available to you.

By converting one million corrugated boxes to tray pack, you will save:

285.6
TONS OF PAPER

4,855.2
TREES

873,939
GALLONS OF WATER
2,874,278.4
KWH OF ELECTRICITY
194,208
GALLONS OF OIL
By changing your bottle…
We can introduce you to a 21st century operating model

IMPROVE OPERATING EFFICIENCY, REDUCE COSTS, AND DELIGHT CUSTOMERS WHILE LOWERING YOUR CARBON FOOTPRINT

Manufacturing

A revolutionary blow molding process

BottleOne Technology builds on the principles of injection and reheat stretch blow molding to create PET containers of extraordinary strength and durability. Using a preform with an integrated PET handle, BottleOne technology uses established manufacturing platforms to create large capacity handled containers at industry competitive speeds and economics.

Patented Technology

The development of BottleOne, a PET bottle with an integrated PET handle, took nearly a decade. Currently, there are eight US patents which have been issued, and three US patents that are currently pending. To date, there has never been a patent claim denied. The initial patent “Manufacturing Method and Device for a Container with an Integral Handle” has been approved in 8 countries and has been allowed and is now pending in over 20 countries.

Independent top load strength tests demonstrated BottleOne was far superior (>7x) to HDPE bottles in a side-by-side evaluation of one gallon bottles. Virginia Tech has validated BottleOne to have a higher retention of riboflavin (flavor), vitamins, and dissolved oxygen (potential for longer primary shelf life).

17 US PATENTS AND 1 US PATENT PENDING
THE INITIAL PATENT HAS BEEN APPROVED IN 30 COUNTRIES
OVER 44 ADDITIONAL INTERNATIONAL PATENTS HAVE BEEN GRANTED

Making a BottleOne PET bottle

Preforms

  • BottleOne is your source for preforms that take advantage of the BottleOne technology.
  • BottleOne offers volume pricing, continuous technological improvements, and the ability to quickly and easily adopt this innovative operating model.
  • Preforms can be manufactured with up to 100% recycled PET.
  • A variety of stock and custom sizes are available.
  • All BottleOne product is 100% recyclable.
BottleOne is committed to Responsible Manufacturing, Continuous Improvement, and Sustainable Excellence

Blow molding

BottleOne containers are manufactured utilizing a reheat stretch blow molding process on industry standard blow molding equipment modified for the technology. No ancillary equipment is required to apply or attach the handle.

Blow molding process

Industrial design services

We provide industrial design services, including product testing, engineering design, and industrial design consultations for consumer plastic containers.

Incredible partnership

InterTech has been engaged as our exclusive engineering integrator, for design, installation and project management of all production line conversions to BottleOne.

InterTech has helped hundreds of food and beverage plants implement a variety of manufacturing projects for over 35 years. InterTech helps manufacturing companies reduce their operating cost for a single line or for multi-plant operations. They model plant operations and provide feasibility analyses of project ideas.

InterTech also develops Requests for Information (RFIs) or Requests for Proposals (RFPs) for major equipment to determine and secure the best value for its clients. InterTech can forecast operational costs for the long-term and establish budgets for plants that have not previously been self-manufacturing their bottles.

InterTech’s clients include Coca Cola and Pepsi Cola (and their respective bottlers), Cargill, ADM, Refresco, and many others. We invite you to view a more complete list of InterTech’s esteemed past and current clients.

Meet some of the experts

With decades of relevant experience in PET bottle manufacturing, we’re collaboratively solving all potential roadblocks to implement BottleOne technology.

Bill Duelge

Bill Duelge

Chief Technology Officer

Brian Lynch

Brian Lynch

Chief Financial Officer

Gregory A. Kershner

Gregory A. Kershner

Chief Executive Officer

Mike Cunningham

Mike Cunningham

Business Development

John Hagreen

John Hagreen

Business Development

Blog

The HDPE milk bottle was introduced 55+ years ago. With continual light-weighting reducing flavor and nutrition, volumes have fallen. What hasn’t fallen are your headaches throughout the supply chain. What if you could provide a safe package that does not leak, is transparent, innovative, sustainable, and e-commerce ready? Well, now you can! We call it BottleOne™.
Personal Observations from the Floor of NPE 2024

Personal Observations from the Floor of NPE 2024

I had the opportunity to attend this year’s NPE in Orlando, where I saw some interesting developments that I think are worth sharing. Most of the OEMs and aftermarket suppliers we use at BottleOne exhibited at the show, and virtually every one of them had something...

Innovation Motivation: A Quick Analysis

Innovation Motivation: A Quick Analysis

As a primary package, BottleOne technology lives in a world of high stakes brand management and brand equity. Brand management is a very sophisticated, complex, and nuanced profession that supports and grows brand equity. Asking a brand manager to change their primary...

BottleOne Technology Featured in SIPA Presentation

BottleOne Technology Featured in SIPA Presentation

If you didn’t tune into PETnology’s Pack Passion Week 2022, you missed a good one. Even though I like the personal touch of being at the conference, I enjoyed watching the presentations from my desk. SIPA’s presentation, by Paolo De Nardi and Pablo Fiorentini, was my...

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